One co-worker even volunteered his whole family of very capable teens. Because these new steel arch sections were were bolted to the rest of the Quonset hut, which was already bolted and concreted to the slab, and because they were very heavy, I wasnt too worried about the new section blowing away. With American preparing for the possibility of war, the Navy had approached the George A. Fuller Company to design a prefabricated, portable structure that could be shipped in pieces to faraway military outposts. After we modified the opening, the box fit great! Hello Earl, Do you know of analogous applications where people apply spray foam to the underside of sheet metal roofs? Decorative Ways to Hide a Load-Bearing Ceiling Beam, Los Banos Community: Quonset Hut Interior Eagle Field California, Ventana Monthly.com: Beautiful on the Inside, Quonset Huts.org: Chapter 6; Quonsets Today; Concluding Thoughts. Required fields are marked *. Continue Reading Steel "Quonset Hut" type buildings How to finish inside? If my above assumptions are correct then the best suggestion I have is to just frame joists that span from the end wall on one end, to the storage area wall on the other end. Cheap and easy to build and very changeable in use. I might try to get some windows or skylights along the sides to bring light in and avoid the cave feeling. Were near Williams in northern AZ. I want to restart my project again after lumber prices have settled down. Inside the perimeter beam, the concrete is the standard 6 inches thick. Paste a nature mural on the wall, beginning at the rail line and attaching the mural panels up toward the ceiling. If your client lives in the desert, it's probably safe to omit the spray foam from this assembly entirely, provided the drywall is done with an eye towards airtightness. The building I purchased included three sides. Russell Mullin shares ways to plan, design, finance, site, build, and move a tiny house to fit your dream, lifestyle, needs, and budget. It was great to have a real roof over our tent in time for monsoon season! Notify me of follow-up comments by email. Coupling nut and threaded rod, ready for block. If this should happen, could moisture from the ambient air get between the metal and foam, condense at times, and lead to corrosion? My research included visits to the county water resources department and talks with neighbors. Originally a British design dating back to World War I, in the United States they were first manufactured on Quonset Point in Rhode Island during World War II in response to the need for lightweight, portable buildings that could be assembled without skilled labor. With rain in the forecast, we set up our tent right inside the Workshop Quonset, since it now had an end wall in the back, and a partial front wall as well. Required fields are marked *. Paint the entire arc white and then use blue painter's tape to mask off the striped sections. Announcing The Quorum The Quonset Forum. Our primary task for this visit was to frame up the wood stud walls enclosing the bathroom in the Headquarters building. Respect the silhouette. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. This is definitely easier to explain with photos! The upstairs would be a loft-style bedroom, and a bathroom, separated by a milkhouse glass wall. Can you tell me which video that was on? Inside the perimeter beam, the concrete is the standard 6 inches thick. The question is this: Does anyone know how do the interiors get finished if you were going to put walls/ceilings in them? Most of this work I have done myself, with occasional help when needed. I have a client interested in building a home inside a metal Quonset hut. Im honestly not sure which video that was but heres a link to a blog post that explains a similar concept, probably better. Homemade biodiesel helps you speed past the gas station toward fuel independence. The corrugated, arched wall design is self-supporting. Department of Archaeology & Historic Preservation In late summer, its common in the afternoon and evening for monsoon rains to blow up from Mexico and cause intermittent downpours. Not shown: 1) before we set this in place, we vacuumed and wiped all the dust out of the base plate and coated it liberally with Flex Seal. Eventually we will add wood framing like this to the underside of the whole metal shell, as support for a plywood ceiling. What does it take to live in a tiny home? We explore all options before spending. 86K views 5 years ago DIY Quonset House Series In today's Q&A, Earl talks about Quonset hut end walls, explaining how he put together the end walls that came with his huts. The base plate is the weakest link in the whole assembly as far as potential for leaking. I hate to sound like Im promoting Facebook here, I am soon going to create my own private community here as part of my website and not rely on FB any more for my online community. Better too long than too short, but there was a certain amount of frustration that something that should have taken about an hour or less took much longer. Im thinking a pair of doors like a hangar has, that open the entire end of the building. While I like the look of the open joists, theyre not intended to be left exposed, as theyre rough cut, with excess glue and machine cutting marks exposed. I am in the process of building my Q Model 30x32x15 open ended. It was like a Baroque painting come to life. The rib forms needed to be built on a large flat surface, out of the weather. Quonset Hut Village, Naval Air Station Whidbey Island, c.1944. Allow the paint to dry thoroughly before peeling the tape away to produce a lovely effect from floor to ceiling to floor. They did know that they wanted something that could withstand hurricanes and other forces of nature as much as possible. We used coupling nuts and threaded rods to bolt the wood wall to the metal wall. Once we have insulation well be in great shape to get through the winter at high altitude, while continuing progress on the Loft House. Insulating on the outside makes more sense as Dana is suggesting, but I don't see how you're going to attach and cover the rock wool or cellulose on the inside.If you have to cover both sides of the metal, it seems like the cost and hassle of the project would exceed what the homeowner is trying to do, i.e., build a cheap house. E-mail authorBill Hakanson. I have used it to weld steel arches, store materials, and most importantly, to form my large concrete ribs. My house design is an experiment with a variety of different arch forms. We added much more than just the south-facing exterior wall. He lives nearby, and hes spent most of his career in the construction business. To supplement the passive solar heating elements, we installed radiant heat in the concrete floor and a super-efficient Vogelzang Durango woodstove, which we keep burning constantly once the outside temperature drops below 40 degrees Fahrenheit. In the fall, the greenhouse will extend the growing season into the colder months. Im a little fuzzy on how you used a tape measure to find the radius you needed, which you then drew on a sheet of plywood. A complete and fully installed Quonset hut home can cost around $30,000 to $40,000. Do you have any pics or vids or know where I might find some? These panels were 16 gauge, which is .06 or about 1/16 of an inch thick. Strength and Durability - Quonset hut buildings feature high-quality steel with a coating that helps to prevent rust. Can you refer me to examples of people who have successfully built energy efficient homes inside quonset huts? One square foot of rain, 1-inch deep, provides .625 gallons of water. The trend died away without leaving any really successful examples. The most common way to finish a Quonset hut house's interior is to attach some wood framing (usually 24s) to the metal so that you can install spray foam insulation, and then use the 24s to attach drywall, plywood, or whatever else you want for your interior ceiling/wall finish. Id like to watch it again! In today's Q\u0026A, Earl talks about Quonset hut end walls, explaining how he put together the end walls that came with his huts. As a result the Navy let out another contract to the Stran-Steel Company, who improved upon the design and soon took over a bulk of the production. How ya doinI saw on one of your videos, where you described a wedge shaped piece of wood, that mounts between the corrugations. Stran-Steel issued a press lease in late 1946 which listed 257 adaptations. Our first challenge was to erect a building we could live in during the spring, summer, and fall, and store our garden equipment in during the winter months. In that case, A.J. If you follow me on Instagram or are a member of my DIY Quonset Dwellers group on Facebook (both of which I highly recommend, btw) you have probably seen some sneak preview images of whats to come in this post. I quickly realized this project would take a more concentrated effort. As the interior space of a Quonset hut is unobstructed, it provides a large and open interior. Or want to see some latest Quonset hut interior designs and ideas? Closed cell polyurethane bonds well to metal, and even if it separated from the metal it is sufficiently rigid & structural to form a self-supporting free standing monocoque if formed in an arch. Step 1 Add the illusion of more room and reflect light emanating from windows and glass doors by choosing white or another light color as your paint choice and then use it throughout the interior of your Quonset hut so it optically expands the space. Im in the process of building one as well but looking for solutions for the roof caps. Thanks. The windows were fabricated too wide to fit the openings in the arches. If I can get a chance to go back through and see if I can figure out what video that might be Ill leave it here. It has 1 of spray foam insulation as a moisture barrier, but we need to be able to add more batt insulation. Trace the silhouette on sheets of plywood, cut them out with a jigsaw, sand and stain them. After reviewing the information on the website that I can, I am sure the archives would have valuable information for someone building a cabin using a Quonset. If it had the height, I would build a sleeping loft in the center section with a dome shaped skylight. One of my favorite Duane tips before starting a new project is: Dont be scared. Thats a good motto for anyone attempting a project theyve never done before! The dedicated workforce was the critical component in my decision to hire a contractor. Goofy ideas are goofy ideas. This is called a floating slab, as it sits on a foot of gravel. Closed-cell spray foam is used to insulate the exterior side of giant stainless-steel wine tanks (huge outdoor tanks), and it seems to work for that application. Thats pretty stiff and hard to bend, so I used my grinder to cut slots all along the edge. The Stran-Steel Company set up dealers all across the country to promote a variety of uses for the huts including use as a single family home or as an agricultural outbuilding. We ended up wasting several man hours and a lot of sweat getting it back into place. They just didnt fit. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Some, like the Butler and Cowin Companies, developed Quonset-type structures to sell to the Army or anyone else who wanted to buy them. Later that afternoon we were rewarded with a rainbow. Coupling nut available here. Slab-level drip lips can capture up to 40,000 gallons of water per year! The steel ribs went up very quickly. Would you Happen to know the length of the threaded rod for framing using 24 or do I have to buy longer and cut down? My end walls are going to be made of 26 boards on the lower eight feet and then 2x4s on the upper half. At MOTHER EARTH NEWS for 50 years and counting, we are dedicated to conserving our planet's natural resources while helping you conserve your financial resources. Another evening, the sky was steadily transforming gradation from pink to orange, with the buildings reflecting the color back in response. I am looking for ideas about building my end walls. Our building is situated on a slope, so water can escape from under the concrete slab should any get underneath. Converting quonsets was quite popular in the 70's. It lists the months and when you click on one, it shows you all the posts for that month. Others can be found on our States military bases, but these are quickly disappearing. So, we wanted to come up with a method that would (1) eliminate the extra hardware necessitated by the bolt-on method, and (2) eliminate or greatly reduce the thermal bridging in the assembly. Now I need an architect to design construction drawings. The corrugated arch-style building that we used is based on the Quonset hut. In the near future, we expect to invest in a solar panel to power the toilet, which the company offers. Looking to build an inexpensive but beautiful home debt-free? I am concerned about how to insulate the building. It's pretty basic, just a subpanel and some outlets. The following week, I put out help requests on Facebook and at work. We live in Tn. This won't delete the articles you've saved, just the list. Turn the arc of your Quonset hut into a dramatic focal point just as long as you have no plans to load up the space with lots of furniture, colors and art. Get DIY high chair plans that are easy to make with simple tools at home. From laying the concrete foundation of your steel building to installing and erecting each individual arch. All contents copyright Clever Moderns, LLC 2015-2023. This made it possible to bend with pliers. Quonset Hut Homes: The Most Beautiful. Headquarters Electrical System Save Photo Quonset Hut- Oceanside Elysian Contractors, Inc. ft., the Quonset Hut never became as popular as stick built structures. We built four of these sections like the photo above, gluing and screwing all the pieces together with generous amounts of heavy-duty Liquid Nails. of floor space (a good part of it was unusable due to the slopping sides) was too small to serve as a family home, or commercial application. This thermal bridging as its called, is an issue in any conventional wood-framed building, and is not an issue that is specific to Quonset hut homes. Dining below, adjacent to the kitchen etc. By the end of the week there were lots of people volunteering and I was buying a few extra half inch sockets and wrenches so there would be tools for everyone. The building was designed in 1941 by a team of engineers at Quonset Point Naval Air Station in Rhode Island, hence the name. You may also want to apply tape over the cut tip of the pin to avoid someone getting cut. I can see moisture getting in between the foam and metal two ways via cracks that develop over time or are caused by less than perfect application of the foam (which would allow moisture to pass through from the interior of the house); or if the foam should separate from the metal over time as a result of the differential expansion and contraction of the metal and foam. Dining would be open to the living end. We were actually done before the Pizza lunch I ordered arrived. The help I receive from my brother Duane has been a big bonus. 2) Underneath there where you cant see it, there are a couple of holes drilled through the vertical leg of the base plate, with lag screws going into the 46 block. So for now you can get to the FB group at https://www.clevermoderns.com/group (that will redirect to the group). I strongly recommend sealing it up more vigorously than the manufacturers seem to think is necessary. This is a pay-as-you-go project, and weve kept costs to a minimum. With over 6,000 members and counting, the Facebook group has grown into an amazing resource all of its own! A quonset hut requires a Radiant barrier, Vapor . Then do that whole thing all over again and you end up with one big arch, four layers thick. My parents came down to visit and to pick up their camper. Step 2 Push the insulation on to the pin. Hello Earl Reportedly, the Quonset hut did work well for other uses. But people, out of curiosity or nutritional reason, might be interested in trying some other type of eggs, like duck eggs. In my opinion, the finishing work done in American construction can be overly expensive and time consuming. One of the features I like about this type of building is the absence of posts and beams. Compared to chickens, guinea fowl are low-cost, low-maintenance, and do a standout job as chemical-free pest control. Kevin, SorryThis particular building is a 3050. Another mistake that I pretty much accepted was that my building was a little longer than it should have been and ended up hanging over the edge by a few inches. About Us - Contact Us - Privacy Policy, Can you Have a Dropped Kerb without a Driveway, 15 Different Types of Houses Around The World, Building a Pole Barn Home Kits, Cost, Floor Plans, Designs, What to Know before Installing Metal Building Insulation, Wick Buildings; the Best Company for Superior Structures with Fair Cost, Lester Buildings: a One- Stop Solution Post-Frame Building System, Resin Crafts Basics That Every Beginner Should Know, 20 Inspiring DIY Candle Holders Ideas to Enhance Your Place, 20 DIY Platform Bed Ideas: Simple and Strong Constructions, 20 DIY Hat Rack Ideas for Beautiful Headgear Display, 19 Creative and Easy Ideas to Build DIY TV Stand. The T-Rib Quonset hut was very closely modeled after the Nissen Quonset hut, but there are a few design differences such as the fact that the exterior has corrugated metal and the interior has masonite. Lets go through how we did it, step by step. Then you decide. A jackrabbit stopped by one afternoon. Your email address will not be published. Use the same procedure to apply the second layer, using the self-seal tab to overlap the insulation layer's edge below. That's why we want you to save money and trees by subscribing through our earth-friendly automatic renewal savings plan. Your mileage may vary; do your own due diligence and hire a local expert familiar with your local conditions and building codes when in doubt. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish.2019-10-08 Kevin. The quonset hut could probably support a significant earth load, if it were carefully distributed, etc. No worries, we had other work to do (not captured on film). In my mind, what I see is the bottom of the apartment divided in three areas: Living room area in the middle, industrial-style kitchen with store room (and laundry room) on one side, and a walled-off study/office on the other the office will be classically styled with wood paneling, book cases and my great-grandfathers desk from when he was a bank vice president. The floating slab sits on a foot of gravel. We chose to install a full slab featuring an 8-inch-by-12-inch perimeter concrete beam. Do you still design or shall look around where I live in northern Ohio. The other construction requirements included a scaffolding system and a cordless, rechargeable, electric impact drill. Spray foam insulation left natural, covering up conduit runs to suspended pendant lights. To improve the look, I sprayed a diluted drywall compound onto all visible joist surfaces, and finished by spraying white paint over the joint compound. Since it is a self build, I kept most of my spans shorter than 15 ft. A Quonset House might be the answer for you. During last summers stay at the farm, we tripled the size of our garden, adding 50 blueberry and raspberry bushes, 13 beds for beans, pumpkins and asparagus, a two-bin composter, and a few fruit and nut trees. As you're suggesting, you could spray foam the interior. Only a couple of the smallest panels were ok to install without modification. Our skylights are designed with a flat, bottom v-shaped corrugation that matches our panels' design. Endwall Insulation Procedure Use the same procedure as with arch roof/wall insulation when installing end-wall insulation. Curious about Quonsets? Keep things ultra simple. Sometimes called arch buildings, they are typically used for storage, or as a workshop, carport, or garage. Row of ceiling fans at the apex. You just have to buy them and cut them down. The heavy-steel Armco Hut was intended for ordnance storage and air raid shelters, and the Jamesway Hut was designed for even quicker assembly in cold Arctic regions. Choose a canopy of trees or a beautiful sky with clouds for the ideal design element. I have already erected the building and tightened all the bolts and just finished putting the trim parts on both ends. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. The solution was to build only 2/3rds of the Quonset hut on the slab floor. In total, you'll need to spend at least $286,156 for a single building. We also have a private Facebook group called DIY Quonset Dwellers, where we share discussion, design, and construction tips with others who are interested in building their own Quonset hut house. However, that is a good number for assembling the steel arches, so we spent most of the afternoon doing that. If you built another one exactly like this, and flipped it over on top of this one so the single layer areas overlapped, you would have one full arch, two layers thick. We found everything pretty much as we had left it. Looking at the small load, I couldnt believe it was all there: Not counting the end walls, the arched structure involved bolting together 160 panels, each approximately 2-feet-by-8-feet in size. Its a short one this week, and the end is rather abrupt, but here it is anyway. This discovery led me to the idea of capturing rain in a cistern and using it for non-potable purposes the building was even designed with drip lips at the slab level. Before we could build the wood walls however, we needed to have the SteelMaster end wall put together. When it came time to stand the tall metal panels in place, we were more than a little disappointed to realize that SteelMaster cut nearly every one of our end wall panels too long. Each panel had to be checked, measured, and cut. Measure the circumference of the ceiling before deciding on the number, width and color of the stripe that best suits your design aesthetic. Pros and Cons of Eating Duck Eggs vs Chicken Eggs. Here you can see the gap more easily, where the closed cell spray foam will fill in and engage the wood while leaving a continuous layer of insulation against the metal. Your email address will not be published. I originally thought I would erect the building myself, with the help of friends who volunteered. This was tedious and time consuming, but in the end it wasnt all that difficult to do. Then I got the MC cable cut to length and screwed on with little hold-down clips. We were also rewarded with possibly the most dramatic sunset we had ever seen. Dining below, adjacent to the kitchen etc. Applying a closed-cell foam directly to the interior of the structure seems like a plausible option that would be like creating an invented roof assembly. Break out your woodworking equipment to craft 3D dome embellishments fashioned of delicate wood ribs that emulate woodwork found on the ceilings of Gothic interiors. I have some ideas but I would still like to see how others did theirs for additional ideas. 's advise is the one to go with. One storm was particularly intense and I captured about a minute of video with my phone. Follow us on Instagram and Facebook. Looking to build an inexpensive but beautiful home debt-free? Thirty years ago, thermal bridging wasnt seen as a big problem, but in more recent years the building scientists have started taking on thermal bridging as one of the problems to solve, in order to make buildings more energy efficient. Follow us on Instagram and Facebook. This may increase to as much as $10,000 to $50,000 or more, depending on various factors mentioned above including labor costs. Considering going off-grid? We will have no debt related to the farmstead, and expect to generate some income from our labors through the sale of our excess crops, shiitake mushrooms, and honey.

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